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We collect fresh potato from the trusted sources to ensure optimum product quality, these potatoes are harvested under strict quality control and stored in high-tech cold storages to stable the various parameters and these also ensure round the year supply to our manufacturing facility. We carefully select our potatoes, so that potato flakes quality remains constant.
Once potatoes reach the facility, they passed through metal detectors and then it is washed with a high-pressure jet which removes dirt and foreign material. This makes inspection easy for damaged potatoes, rotten potatoes and undersize potatoes. This all are removed before they enter into the processing line.
After washing & inspection potatoes are peeled by peelers, to remove the upper skin of potatoes, After peeling they once again washed to remove peel waste. This potato peel waste is used in cattle feed as they have rich nutritional value.
After peeling potatoes are cut in the desired size by high-tech cutters and then enters into specially designed cookers for cooking. This cooking is done with high-pressure steam. To make sure potatoes cooked evenly without losing any nutrients, no water used during the entire process.
Cooked potatoes are then passed through mashers, this masher mash the cooked potatoes in fluffy mass. Additives are added at this point which ensures the long shelf life of the product in the natural condition.
Mashed potatoes are then enters into industrial high-tech dryers, this dryers evaporate the moisture from the mash and form the flakes of potatoes. These flakes are then ground to obtain the desired particle size.
Potato flakes are shorted with particle size and density and then packed in 25 Kg. of paper bag lined with food grade virgin plastic packing to keep moisture away.